Global Oil Condition Monitoring Market is Poised to Surpass USD 1,591.3 Million by 2032, at 6.35% CAGR: Astute Analytica

Oil Condition Monitoring Market is evolving to address the complexities of digital transformation and remote work. Demand surges for OCM solutions that prioritize user-centric design, data-driven change strategies, and continuous training and support. Leaders prioritize developing advanced technologies to navigate ongoing disruptions and ensure long-term success.

New Delhi, March 12, 2024 (GLOBE NEWSWIRE) — Global oil condition monitoring market was valued at US$ 914.4 million in 2023 and is projected to reach a market size of US$ 1,591.3 million by 2032 at a CAGR of 6.35% during the forecast period 2024–2032. 

The oil condition monitoring (OCM) market is growing. Businesses are starting to use predictive maintenance strategies and OCM plays a big role in that. It uses data analytics to forecast potential problems and monitor equipment health. The situation isn’t expected to slow anytime soon either. In the post-COVID era, various sectors will try to make up for lost time with their recovery. There’s a lot of demand for OCM solutions right now. Sectors are adopting big data analytics and Industrial Internet of Things (IIoT) technologies in industries at a rapid pace and it calls for more OCM adoption as well. That being said, there are other factors fueling this demand too. The need to stretch the life span of industrial machinery through condition-based maintenance is also leading companies to these solutions.

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Apart from this, implementing oil condition monitoring also offers more lucrative advantages to the end users too. For instance, it helps companies avoid costly engine, powertrain and machinery failures by giving early warnings on them. On top of that, it actually lets businesses extend oil change intervals by up to 35% because they can optimize maintenance dynamically the way they want to run their operation. It has also been found that OCM can also lead to a 20% reduction in downtime thanks to an advanced fault detection system. And those who invest in this technology will see reduced maintenance costs along with increased productivity because they won’t have as much downtime anymore while trying to fix things.

With online, real-time platforms, machinery and oil condition is always being evaluated. Vibration analysis integrated into oil analysis brings OCM to another level by combining two great approaches. As sensors and embedded solutions become more popular, oil quality can be monitored in real time too! As end use companies start using these tools more over time—oil condition monitoring market is expected to have a significant amount of growth in the next couple years.

Key Findings in Global Oil Condition Monitoring Market

Market Forecast (2032) US$ 1591.3 million
CAGR 6.35%
Largest Region (2023) North America (37.2%)
By Sampling Type Offsite Lab Sampling (57.9%)
By Monitoring Type Online (54.2%)
By Application  Combustion Engine (27.2%)
By Industry Oil and Gas (21.2%)
By Methods Oil Condition Sensors (55.6%)
Top Trends
  • Prioritization of agile change management methodologies to adapt to evolving requirements.
  • Use of AI and automation to streamline communication and training during transformations.
  • Focus on cultural change management alongside technical implementations for true alignment.
Top Drivers
  • Increased frequency of mergers and acquisitions driving complex integration needs.
  • Regulatory changes across industries require rapid organizational adaptation.
  • Demand for OCM expertise to mitigate risks associated with major technology implementations.
Top Challenges
  • Addressing change fatigue and maintaining change momentum throughout long transformations.
  • Aligning change management with evolving business strategy in a volatile environment.

Key Advancements to Change Outlook of Oil Condition Monitoring Market

  • Increased Adoption of Industrial IoT and AI

Companies are using Industrial Internet of Things (IIoT) and artificial intelligence (AI) tech more than ever, for oil condition monitoring. This includes sensors and machine learning that provides actionable insights to maximize equipment health, lower maintenance costs, and increase operational efficiency. Astute Analytica forecasts that companies are just getting started with this integration.

  • Next-Generation Sensors

Companies like Tan Delta Systems are releasing next-generation oil condition monitoring sensors with significantly improved efficiency and versatility. These sensors will likely continue to advance, providing even more accurate and valuable data for predictive maintenance.

  • Integration with Other Analysis Techniques

Efforts are being made to merge oil condition monitoring with other analysis methods like thermal imaging and vibration so we can identify a broader range of issues. As these integrated approaches mature, they could provide a more comprehensive view of your equipment health in the oil condition monitoring market.

  • Advancements in Specific Sectors

Startups in the oil and gas industry are developing IoT solutions using all kinds of sensors for real-time monitoring from wells and valves. These advancements aim to minimize maintenance costs and keep things running smoothly for longer periods of time. Similar sector-specific innovations are expected in other industries that rely heavily on oil condition monitoring like power generation and manufacturing.

  • Continued Focus on Real-Time Monitoring

The trend towards real-time, continuous monitoring of oil condition during equipment operation is expected to accelerate. Innovations like Gastops’ fluorescence spectroscopy device for measuring oil parameters in running diesel engines highlight the potential in this area. Sensors and systems will probably continue to evolve to provide even more real-time data.

Astute Analytica’s Analysis of Oil Condition Monitoring Market

The Oil Condition Monitoring (OCM) market is growing fast, with the help of certain segments. Offsite lab sampling still dominates the market with over 55% share. These labs offer equipment, analysis and accreditations that are necessary for compliance and quality control. However, online monitoring is quickly becoming popular and is expected to hold over 54% share in revenue. Companies are demanding real-time oil condition insights so they can act right away and use predictive maintenance strategies.

Combustion engines also make up a big portion of oil condition monitoring market, accosting for more than 28% market share. Transportation, power generation and heavy equipment industries constantly required to monitor their engine health and OCM helps them prevent any breakdowns or failure to comply with emissions regulations. The oil & gas industry also drives OCM forward – by holding over 19% revenue share. In remote areas where expensive assets are located, it’s important to keep downtime low while maintaining safety and environmental responsibility.

Based on industry, oil and gas industry accounts for more than 19% revenue contribution. Wherein, the predictive maintenance segment accounts for more than 35% consumption. Identifying potential issues before they happen can save lots of money as well as maintain uptime rates. By extending oil changes up to 35% using data-driven decisions, companies maximize resource utilization while reducing downtime by 20%. Not only that, but real-time updates from sensor technology will trigger maintenance alerts so operations stay optimal all the time.

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North America is the Epicenter of Global Oil Condition Monitoring Market

North America is a leader in the global oil condition monitoring market. The region is home to industries that depend heavily on OCM such as automotive, oil and gas, manufacturing, and power generation. The United States alone has over 284 million registered vehicles as of 2022 and the country’s oil and gas industry accounts for nearly 8% of its GDP. The manufacturing sector also plays a significant role in the nation’s economy with $2.55 trillion contributed in 2022 according to the National Association of Manufacturers (NAM). Such sectors have an increasing need for predictive maintenance solutions like OCM to ensure optimal equipment performance and avoid costly downtimes.

Moreover, North America leads technological advancements and innovation in the OCM field as well. For instance, Gastops, a Canadian company came up with a device that measures important oil parameters in real-time for operating diesel engines utilizing fluorescence spectroscopy technology. In the U.S., startups such as SensorUp are creating internet of things (IoT) solutions that involve sensor-based real-time monitoring of various equipment including wells and valves operated by the oil & gas industry. Innovation focus significantly drives OCM adoption in this region which is estimated to continue contributing more than 37% market share in North American oil condition monitoring market.

Economic factors make North America favorable when it comes to OCM consumption too. Developed region status with high GDP per capita indicates how companies can afford investing into cutting-edge maintenance solutions like OCM being priced expensively at first glance. But businesses recognize their worth when it comes to cost reduction, efficiency enhancement and competitive advantage maintenance at large scale levels. Strict regulations concerning safety of equipment, environment protection and operational efficiency further motivate businesses here towards adopting proactive maintenance practices including OCM usage too. For example, U.S Environmental Protection Agency (EPA) has set regulations for air pollution control from vehicles and industrial equipment. In order to comply with such regulations, robust maintenance programs are needed which include OCM as one of the solutions.

Competitive Landscape: Top 10 Players Control More than 43% Revenue of OCM Market

The oil condition monitoring market is a consolidated, with the majority of market share concentrated among a handful of players. According to a report by Astute Analytica, over 43% of the total market share belongs to just ten companies. BP p.l.c., Chevron Corporation, Eaton Corporation, Element Materials Technology, General Electric Company, Parker Hannifin Corporation, Shell LubeAnalyst, Tan Delta Systems Limited, SGS Group and TE Connectivity make up these top ten companies. Their extensive presence around the world and strong brand recognition has put them at the forefront of this industry.

This high concentration is bad news for smaller players looking to break into this market space. Many challenges come with such tight competition between firms much bigger than your own company. One such obstacle is that of R&D resources. It takes quite a bit of money to develop advanced technologies and solutions in OCM. Smaller companies often don’t have the funds needed to invest into R&D like their larger competitors do—making innovation an uphill battle for them from day one.

The second challenge faced by smaller players in the oil condition monitoring market comes down to global presence. OCM is in high demand all over the world across many different industries—meaning you need an established network and distribution system if you want your product in as many customers’ hands as possible. Large corporations obviously have well-established supply chains and relationships with suppliers worldwide that allow them to maximize sales potential within this global marketplace; while smaller businesses may only be able to offer products locally in smaller markets—crippling their ability compete on a greater scale overall.

Global Oil Condition Monitoring Market Key Players

  • Al Nukhba
  • Avenisense SA
  • BP p.l.c.
  • Bureau Veritas
  • Chevron Corporation
  • Cm Technologies GmbH
  • Delta Services Industries (DSI)
  • Des-Case Corporation
  • Eaton Corporation
  • Element Materials Technology
  • General Electric Company
  • Gill Sensors & Controls Limited
  • Hydac International
  • Insight Services Inc.
  • Intertek Group Plc
  • Lakeside
  • Maxxam Analytics
  • OptaSense
  • Parker Hannifin Corporation
  • Poseidon Systems, LLC
  • SGS Group
  • Shell LubeAnalyst
  • TE Connectivity
  • TestOil (Insight Services, Inc.)
  • Other Prominent Players

Key Segmentation:

By Sampling Type

  • On Site
  • Off Site (Lab)

By Monitoring Type

  • Remote Monitoring
  • Online Monitoring

By Methods

  • Oil Condition Sensors
  • Titration
  • Linear Sweep Voltammetry
  • Scanning Electron Microscopy
  • Others

By Application

  • Hydraulic Systems
  • Gear Boxes & Transmissions
  • Gas Turbine Engines
  • Circulation Systems
  • Combustion Engines
  • Air & Gas Compressors
  • Others

By Industry 

  • Shipping
  • Metals & Mining
  • Power Generation
  • Automotive
  • Chemical
  • Packaging
  • Oil & Gas
  • Construction
  • Electronics
  • Aerospace
  • Marine
  • Others

By Region

  • North America
  • Europe
  • Asia Pacific
  • Middle East & Africa (MEA)
  • South America

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About Astute Analytica

Astute Analytica is a global analytics and advisory company which has built a solid reputation in a short period, thanks to the tangible outcomes we have delivered to our clients. We pride ourselves in generating unparalleled, in depth and uncannily accurate estimates and projections for our very demanding clients spread across different verticals. We have a long list of satisfied and repeat clients from a wide spectrum including technology, healthcare, chemicals, semiconductors, FMCG, and many more. These happy customers come to us from all across the Globe. They are able to make well calibrated decisions and leverage highly lucrative opportunities while surmounting the fierce challenges all because we analyze for them the complex business environment, segment wise existing and emerging possibilities, technology formations, growth estimates, and even the strategic choices available. In short, a complete package. All this is possible because we have a highly qualified, competent, and experienced team of professionals comprising of business analysts, economists, consultants, and technology experts. In our list of priorities, you-our patron-come at the top. You can be sure of best cost-effective, value-added package from us, should you decide to engage with us.

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CONTACT: Vipin Singh BSI Business Park, H-15,Sector-63, Noida- 201301- India Phone: +1-888 429 6757 (US Toll Free); +91-0120- 4483891 (Rest of the World) Email: Website:

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